Hi ! Any FDM Printer has either a direct drive or a bowden extruder.
There is a third way: the remote direct drive extruder.
Quick Recall
A direct drive extruder has its name implies pushes the filament with a gear hob driven by a stepper motor in the heat throat of the hotend.
A bowden extruder has a so called bowden tube that is directing the filament pushed from the gear hob driven by the stepper motor.
Direct drive
Pros:
- Very short and More constrained filament path: sharper reaction, improving print quality
- Print flexible filaments
- Short retractions
- Less oozing improving print quality
Cons:
- Weight, Inertia: Difficult to accelerate fast
- Vibrations affecting print quality
Bowden
Pros:
- Weight, Inertia: Easier to accelerate fast
- Less vibrations improving print quality
Cons:
- Long and less constrained filament path: lazy reaction, reducing print quality
- Cannot print flexible filaments or very slowly
- Long retractions
- More oozing reducing print quality
- Difficult to really implement it correctly (any source of play is introducing hysteresis and longer reaction)
The Remote Direct Drive Extruder
The Remote Direct Drive Extruder is using a constrained cable that connects the stepper motor to a driven gear reductor (worn gear) that is pushing the filament directly in the heat throat of the hot end.
The stepper motor is outside of the gantry just like a bowden extruder, the gear/assembly and the hob driving the filament is on top of the heat throat.
Yes, it looks like a remote Dremel or something like that.
It seems to be as good as the Bowden for the weight, inertia but also allowing a very short and constrained filament path that is needed for sharp reaction and to enable to print fast enough flexible filament.
Is it so good ? I think it is interesting on the paper, but as usual the implementation makes the final decision.
There are two options:
- Flex3Drive: https://flex3drive.com/flex3drive/
- Zesty Nimble: https://zesty.tech/collections/the-nimble
Both products are very similar: compact, lightweight and using a worn/gear.
The Flex3Drive has a 40:1 reduction and the Nimble has a 30:1 reduction.
They have both good reviews.
The weight is around 30 to 60 grams.
Pros:
- Weight, Inertia: Easier to accelerate fast
- Very short and More constrained filament path: sharper reaction, improving print quality
- Less vibrations: improving print quality
- Print flexible filaments
- Short retractions
- Less oozing improving print quality
Cons:
- Input torque limited for the driven cable (reliability and hysteresis issues)
- Max speed limited by the stepper motor (high gearing): low inductance/low inertia stepper motor, high voltage (cheap stepup voltage circuit is an option), probably moderate microsteps or even none.
Others:
- Backslash is not an issue, lot of people are using geared steppers for Bowden.
- Limited Acceleration of the retraction due to the high gearing: it is not a good idea to have a huge acceleration on the extrusion part if you want to go fast.
Personally, I think I will give a try to one of those
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I didn't understand how this new drive should work. Isn't that like a motor again on the print head or where to you position the remote drive extruder ?
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Sorry I should have put an image, it will be more clear.
The worn/gear assembly is attached as a regular direct drive extruder on the hotend, but instead of having the stepper motor, you have a cable that is driving this gear assembly that goes to the stepper motor attached to the chassis
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I edited the post to add the missing photo
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Thanks now I got it :) nice design gonna be interesting to see it in a prosumer printer.
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They are doing custom designs: the case is 3D printed for both companies.
For instance: https://flex3drive.com/flex3drive/f3d-range/
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Cool they also have it for UM2+
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Wow greate article!
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