How are you charging the 18650's? I have been pulling them also from laptop batteries, but have been putting them in cheap cell phone charger cases for friends.
I love the energy density of the Lithium batteries but I also have a healthy respect for them. A lead acid battery swellls and cracks and baking soda cleans it up. A LiPo swells and cracks and FLAME ON!
Just current limit them on charge, then stop at full voltage. The trick is to watch their discharge voltage, and to draw a reasonable amount at a time. My stick battery is intended to protect from fore. You can NOT extinguish a LiIon by removing Oxygen, as it makes it's own as it burns. But, you can extinguish it if you lower the cell below the required combustion temperature. So to cool the failure, I untend to immerse the stick in water. If the failure happens, the plastic will melt, and drop the cell into the water, thus lowering the temperature below the critical Temperasture level. I will put about 30 sticks through the lid on a 5 gallon bucket, and bury the bucket in the dirt. Burying the batteries will help dissipate heat, which will increased battery life.. I intend to put a MTP3055E T-Mos power FET under the negative side of each battery, and tie them togather on the positive side with a Shottkey diode. The MosFET will allow me to turn off any battery stick that is not holding voltage, etc without shutting down my system entirely. With a couple more parts, I can make the MosFET into a current limiter too. With 350 battery sticks (@60 watts ea.), I will have a 21,000 watt storage bank. I also intend to add wind power to this system, for cloudy days.
After I am running, I will add an arduino (kids toy) to each bucket to watch min voltage, and shut it down by single sticks. Right now, I will set my inverter shutdown voltage at a safe level. The Arduino will give me about 20% more safe storage, once added, because I will not need to be so careful on cut off voltage. Watch the cut off voltages, and they will offer 15,000 full recharges before they begin to fall off.
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Total immersion may just work. I honestly don't know, my experience with Hybrid Car accidents are only for extrication. I have never worked a fire with a car that had a LiPo batteries only an old civic hybrid with NiMH cells.
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It is supposed to work, according to the battery company, but even if it does not, they are buried, and a LiIon cell has a limit to the amount of fuel it contains. All I have to do is protect the other battery sticks, and let it burn. Either way, it is contained, and I only lose 60 watts.
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Here are the initial copper prototypes of a 12 volt, and a 24 volt battery using old laptop cells.
Her is a view inside before solder....
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Now those are pretty wicked :)
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They worked reliably, but converting to plastic isolates the negative electrodes. That way I can switch them separately. It also gives me the burn protection by dropping the damaged cell into the water when it melts. It is also less expensive, which counts when I have to make hundreds of sticks. But, these work very well!
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