What is a CNC milling machine and how does it work?

in cnc •  4 years ago  (edited)

What is a CNC milling machine and how does it work?
Are you looking to upgrade your workspace with some new tools? Investing in a CNC machine can really open up a whole world of possibilities when it comes to new projects. This versatile machine is capable of handling a range of different materials to create highly accurate desired outcomes. But for those with little to no experience with CNC milling machines, they can be complicated and confusing. Read on to learn more about the capabilities of the machine, and how it might benefit you.
What is a CNC machine?
A CNC machine is any type of machine that is controlled by computer software. There are two main types of CNC machines - additive and subtractive. Additive CNC machines use computer software to create a product. A good example of this is a 3-D printer, which adds layers of material together according to design. A subtractive CNC machine starts with a piece of material (like plastic or metal) and cuts away at it to create the design.
CNC stands for computer numeric control. It means that the movements of the machine are determined by coordinates that have been translated from a numeric code. This code, all displayed in numbers, is what determines where the cuts in the material will go, how deep they will be, how long, what angle, etc. A CNC milling machine is an example of a subtractive CNC machine.
What is a CNC milling machine?
A CNC milling machine is a type of tool that enables users to cut or create designs into a piece of material, usually some kind of wood, plastic or metal. The milling machine is connected to a computer. This computer will contain the software that creates the coordinates from the numerical text for the miller to follow.
Other types of CNC machines
There are different types of CNC machines that perform the same general tasks, although with some slight variations. All CNC machines subtract parts of a material in order to create a design, using coordinates fed to the machine via computer software.
Router
A router CNC machine is designed to cut into softer materials such as wood or some types of plastic. The material is generally stationary on the router CNC machine workbench. The router bit then moves along different axis to achieve the desired result. The router bit spins swiftly, and this rotational force makes the cuts or designs in the material. Because of its speed, routers tend to complete tasks faster than milling machines. This makes it a great choice for large-scale production, as it is capable of much larger outputs. The speed also has a downside, and it can sometimes create less accurate results than the slower milling machine.
On the other hand, a CNC milling machine is able to cut through much harder materials while retaining complete accuracy. If your projects involve metals like titanium or steel, then you are going to want to invest in a miller. Unlike a router CNC machine, a mill will often move the material as it moves the end mill so that the design is 3-D. This is also what leads to greater levels of complete accuracy.
Lathe
Another very common form of CNC machine is a lathe. Lathe machines have existed long before CNC technology. However, the addition of CNC technology means that lathes are now automated and therefore much more accurate. A lathe machine contains a spindle that holds the material you are creating your project with. They also have a turret that rotates on a range of axis to create the design. Lathes can also rotate the material for a 3-D design. Lathes are easily distinguishable by their enclosed design, which provides protection to users. Lathes are used for projects such as chair/table legs and bowls. A mini CNC lathe is often more expensive than other CNC machines, but the results are worth it.
One of the only downsides to a CNC lathe is the fact that it is not as accurate as a CNC miller. This is due to the fact that it also rotates too quickly, which can cause slight variations. It is also not as capable of creating complex designs. If you have a very detailed project to complete, you are better off using a mill.
Building a DIY CNC mill
If you want a CNC mill, there are plenty available online. We recommend purchasing a DIY CNC mill. If you're a beginner, this is a great way to truly understand how the machine works. There are a number of different DIY CNC mill kits available online. You should be able to find one that meets your size needs and budget requirements. Remember that if you want top-quality results from your finished machine, you are going to have to work for it. Milling machines that are more complex and harder to build are generally going to give you better results. This is because if you build it right, it should have a lower tolerance.
If your CNC machine breaks, don't worry
All power tools are going to wear out at some point. If your CNC machine suddenly beings to lose its accuracy or stops working altogether, don't worry. If you purchased a DIY CNC mill or router, you should try taking it apart. You should then be able to t figure out exactly what piece or pieces need to be replaced. Once you have that knowledge, you can then find your replacement. There are a number of online CNC machine parts factories that can provide you with the piece that you need, tailored to perfectly fit your exact model.
If you are purchasing replacements from a CNC machine parts factory, be careful. As with any online store, the quality of the products you receive could vary, depending on the store's reputability. Always make sure that you buy from a known seller. If possible, buy directly from the brand that you bought the CNC machine from. If that is not possible, go for what looks like the best quality, even if it isn't the best price.

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